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Top 3 Best Welding Rod for Cast Iron in 2020: Buyers Guide

April 4, 2020 by Charles Mora Leave a Comment

Welding rods form the core of any metalwork undertaking. They are the ones that melt and thereby furnish the metals in the fusion welding undertaking. Owing to their significance, you can never gamble at all insofar as finding the most appropriate rod for your use is concerned.

We have prepared this review-cum-buying guide to help you out. In our review, we shall look into the best welding rod for cast iron that money can buy at the moment. At the same time, we shall consider the factors that inform the most appropriate purchase of the rod of this kind.

Buyers Guide of Best Welding Rod for Cast Iron

To be able to find the most suitable welding rod, you have to care for certain issues. We look into the here below:

Temperature Ratings
Different welding tasks require different temperature ratings. You have to match these two for the sake of better operations and final outcomes. This requires that you study the two first and foremost before proceeding to make a suitable purchase for yourself. Be mindful of your utility budget while at it too.

Desired Degree of Permanence
How permanent would you wish that the outcomes endure? Those outcomes that are to be too permanent ought to make use of rods that may similarly endure higher temperatures. That is because higher heat levels have the tendency to leave behind equally permanent outcomes.

Operational Expertise
This refers to the manner in which the rods are engaged and deployed for use. You want to choose a rod that is simpler to engage in. That calls for you to assess your own competence first, before proceeding to find that one which blends the same expertise.

Top 3 Best Welding Rod for Cast Iron

1. Forney 30705 E7018 Welding Rod, 3/32-Inch, 5-Pound

Looking for a rod to use in just about every other position? This is the one we would vouch for. It operates principally by the use of the low hydrogen and alters its position appropriately to manage all forms of welding activities. You will find it particularly suited for those activities that require low penetration.

High Heat En​durance

Owing to its high heat endurance, the rod is capable of facilitating the welding of steel and those projects that involve the thick sections, cracking issues, and the restrained joints. Nonetheless, the rod is not recommended for those power sources with low open circuit-Voltage OCV.

Forney 30705 E7018 Welding Rod

Highlighted Features Forney 30705 E7018 Welding Rod

•All position welding
•Mild steel "low hydrogen"
•Diameter (inches): 3/32"
•Weight lbs.: 5
•Tensile strength (PSI): 84, 000
•Amperage: 65-100

Conclusion:
On the account of its sheer strength, the rod is also good enough for a variety of purposes that center on metalwork and fabrications. You will indeed find it a great companion for your general-purpose AC applications, and those tasks that demand low penetration. What’s more? It may also be used on DC+!

2.Forney 30305 E6013 Welding Rod, 3/32-Inch, 5-Pound

Simplistic Operations

Never attempted to use these rods before? Get hold of this one and make your work better. Why, you may ask? The rod is pretty easy to use. It comprises simpler and less sophisticated parts to enable this. Owing to its simplicity, the rod is also suitable for those applications that demand shallow penetrations.

Excellent Wetting Actions

When applied concisely, the rod does manage excellent wetting actions a fact that goes a long way in yielding smooth and flat beads. Its versatile nature sees it handle both the AC and the DC applications in equal stature. A number of benefits also accrue from the use of this rod.

Forney 30305 E6013 Welding Rod, 3/32-Inch, 5-Pound

Highlighted Features Forney 30305 E6013 Welding Rod:

•3/32-Inch/2.38 mm rod diameter
•5-Pound/2.26 kg
•6013 Tensile strength is 60,000
•PSI Amperage 40-80 amps AC
•All-position welding
•Excellent wetting action
•Low spatter

Conclusion:
It displays exceptional slag removal and virtually ‘cleans itself’ after a welding spate. Its moderate heat output makes it a good one to use on all kinds of mild steel that require relative ease of operations. If you use it just right, you may be sure to achieve some good appearances.

3. Forney 31205 E6011 Welding Rod, 1/8-Inch, 5-Pound

Deep Penetration

Wanting to tackle some deep penetration welding activities? Look to no other rod than this one! It is by far the most powerful and well able to manage the deeper penetration activities that a rod of its stature demands. To add to that, it also handles those rusty, dirty and painted surfaces pretty fine.

Smooth Arc Wetting

Upon being activated, the rod discharges smooth arc wetting and spreads out the heat uniformly. It also displays great spatter not to mention providing faster deposition of the heat output. Some flatter contour fillets do exist to provide comparatively faster travel speeds.

Forney 31205 E6011 Welding Rod

Highlighted Features Forney 31205 E6011 Welding Rod:

•Smooth arc wetting and spread
•Super sixty
•Buzz box
•Stick welding
•SMAW
•AC/DC
•Oxy-fuel
•Plasma
•MIG
•TIG

Conclusion:

Unlike many competing rods in the market at the moment, this one does not demand hefty surface preparation right before use. That stems from its ability to take on just about any other surface with ease. This makes it pretty suited for the galvanized steel and general maintenance applications.

Frequently Asked Question (FAQs)

Q1. Can you weld cast iron with 6011 rods?

A. YES, you can! This metal serves as a melting base while at the same time comprises some mild steel. On accounts of these two, it allows you to weld the cast iron.

Q2. What type of welding rod is used for cast iron?

A. Two main kinds of welding rods may be used for the cast iron. These are the pure Nickel and the Ferro-Nickel respectively. The former is softer and more malleable whereas the latter is cheaper to come by.

Q3. Can you weld cast iron to cast iron?

A. Yes, it is! However, it is quite difficult to do so. Many a time, this approach is mainly used to repair rather than join two casts to their members.

Q4. Why is cast iron welding difficult?

A. Cast iron does have a high Carbon content that consumes huge quantities of heat to prepare for welding. Upon heating, it also tends to cool too fast while at the same time forming hard and brittle structures.

Q5. Can you weld cast iron with mild steel rods?

A. Yes, it is possible for you to do so! Given their dissimilar natures, they require varying heating temperatures that similarly complicate the processes of welding.

Conclusion

Our look into the best welding rod for cast iron comes to an end there. It is now our hope that you have the ammunition you need to make a nice selection going forward. Just reiterate an earlier point, finding the most suitable rod is not an issue you can take lightly.

The choice you make will no doubt determine to a large extent the kind of experience you will subsequently obtain. Prioritizing the three welding rods we have reviewed above is one sure way of making the most profitable choice. Why not move with haste now and make a choice as soon as can be?

Filed Under: Reviews, Welder

Best 120v Welder in 2020: Reviews & Buying Guide

April 1, 2020 by Charles Mora Leave a Comment

Doesn’t matter if you’re a regular guy or a professional, if you deal with welding, you surely need one hell of a device that takes your experience on its pinnacle. Imagine the low-end devices that don’t do you any good. All you do is just waste your money. We prefer the welders that come with 120 volts.

These devices will allow you to get your job done. All you need to do is get the best 120v Welder and you’ll know what it feels to have mind boggling welding experience.However, getting the perfect product is not easy. At least, it gets way too tough when you have all those junks in the marketplace. No worries, we’ll guide you to the top 5.

Top 5 Best 120V Welder Reviews

Below are the top 5 welders we’re suggesting. Read these reviews and see which one suits you the best.

1.Forney easy weld 298 arc welder Review

For doing a variety of tasks in a better way, Forney Easy Weld 298 Arc Welder may be a good choice for you. You can complete different projects by this arc welder. Let's go in detail.

The product comes with the inverter power system. This system is able of an output of 90 amp and 120V input, that will provide you a smooth arc. It comes as a lightweight mig welder, which is about 13.74 pounds

Flexibility is the key to buy the best 120V arc welder, this welder has got it. Forney 298 comes with a 6-inch electric cord, so it gives you to weld in almost any place in your home or even outdoor.

Forney Easy 298 is competent with a TIG (Tungsten Inert Gas) system. But you have to achieve that individually.

You can use an extent of 16 gauge to 5/16 inches thickness. Also, it is made with a high-quality metal exterior, which ensures the ultimate durability.

It can handle up to 1/8 inch rod and it has a built-in handle to facilitate your transportation.
You don't have to spend extra amounts to purchase a battery, because there is no need for this. Just use the electricity and run the mig welder.

Forney easy weld 298 arc welder Review

Forney easy weld 298 arc welder Review

Highlighted features Forney 298 arc welder:

  • 120V input along with 90 amp output.
  • 13.74 pounds.
  • 6-inch electric cord.
  • Compatible with a TIG system.
  • 16 gauge to 5/6 inches thickness.
  • A high-quality metal exterior.
  • It can handle 1/8 inches rod and also has a built-in handle.
  • No need to buy any battery.
  • Conclusion:
    Knowing all these things, you might assume that this product will help you a lot in performing your desired task. It is durable, affordable and much more flexible compared with other arc welders. So, what's the delay to buy the best mig welder for the money?

    2.S7 ARC Welder Machine

    S7 ARC Welder Machine is one of the best tig welders without any doubt. It is made for professionals or qualified personals, who have incidental knowledge.

    It is known as a powerhouse! Because it comes with both the 110V and 220 V along with 200A for providing the best power supply.

    The welder machine arrives with the IGBT inverter technology along with the unique control mode that is susceptible to welding stainless steel, mild steel, weld steel, carbon steel or cast iron.

    S7 ARC Welder Machine is made with a good quality iron. Besides, it comes with 3 different colors which are grey, yellow, yellow and grey. We think it can catch one's eye.

    Energy-preserving power is the main achievement of this welder machine. Surely, it minimizes the damage of iron and copper. The system raises the welding frequency. So, entire day welding is not even an issue!

    To perfectly match welding current, it has over-current protection, over-heating protection and also over-voltage protection.

    The size of this machine is about 16.2 x 13.2 x 8.5 inches and the item weight is 13.15 pounds. See, it is compact and lightweight. 

    S7 ARC Welder Machine

    S7 ARC Welder Machine

    Highlighted Features S7 ARC Welder Machine:

    •It has both 110V and 220V along with 200A.
    • IGBT inverter with unique control mode.
    •Good quality iron body with 3 different colors.
    •Energy- preserving power.
    •Multiple protections.
    •A compact and lightweight design.

    Conclusion:
    S7 ARC Welder Machine is easy for storage, compact and good examples of versatility. Here are many more arc welders in the market. But if you want to purchase a welder machine to easily perform multiple tasks, your first and foremost choice will be S7 ARC Welder Machine. 

    3.Arc Welder Dual Voltage 110v-220v Welding Machine

    If heavy-duty construction and functionality are what you are hungry for, Arc Welder Dual Voltage is what you should be searching for. Let's dive in.

    It has a dual voltage control mode to maximize the better power supply. It comes with both the 110V and 220V along with the 200A.

    Arc Welder Dual Voltage is not only a welder machine but also a work of art. This is suitable for the whole day working system by 3.2 mm rods.

    It is suitable for beginner or novice person. It can be used for doing small welding activities and for practicing. You can say that it is the ease of use.

    The tig welder is appropriate for welding carbon steel, medium carbon steel, alloy steel and many more.

    The best thing is, it enters with a bearable design. Approximately, the weight is 11.75 pounds as a lightweight welder. Also, the dimension is about 16 x 13.4 x 6.2 inches, which is compact and ideal.

    Arc Welder Dual Voltage can save power up to 30% to 70%. That's why it is considered as the king of energy saver.
    To defend the unit from harm or damage, it has anti-stick protection and thermal overload.

    Arc Welder Dual Voltage 110v-220v Welding Machine

    Arc Welder Dual Voltage 110v-220v Welding Machine

    Highlighted features Arc Welder:

    •110V and 220V along with 220A.
    •3.2 mm rods.
    •Perfectly compatible with beginners or novice persons.
    •Made for multiple welding.
    •Compact and lightweight.
    •Save power up to 30% to 70%.
    •Anti-stick protection and thermal overload.

    Conclusion:
    Because of all these qualities, Arc Welder Dual Voltage is the 120v mig welder in the market. If you are a beginner level or want to learn welding work, then this machine may be your final choice.

    4.Kicking Horse F130 Mig Welder

    Kicking House F130 Mig Welder arrives with everything that is needed to meet your requirements. Let's take a look.

    Here you can fine-tune the voltage of this welder, where another has adjusted heat setting. No need to be panic anymore! Because it has a Dial-out mechanism for regulating the weld smoothly and efficiently.

    You can take your Kicking House F130 Mig welder wherever you need. Because it is very light compared with typical welders, only 10.8 pounds.

    Even you don’t have to face any kind of accident. As, it has extra over-voltage, over-load and over-heating sensors for ultimate privacy. 100% safer option for you to use at home or anywhere.

    The best thing is, Kicking House F130 Mig Welder comprised of an inverter. It can save your energy bill by nearly 25% which is great!

    The immensely compact design would not be an obstacle to adapt the method by a new-come. For offering the highest power, it needs a low maintenance level.

    Kicking Horse F130 Mig Welder

    Highlighted Features Kicking Horse F130 Mig Welder:

    •Infinite voltage control.
    •Only 10.8 pounds.
    •100% safer option.
    •Save bills by nearly 25%.
    •Easy to set up and simple to use.

    Conclusion:
    If you are a beginner or a newbie, Kicking House F130 will be the best option for you. You can save energy bills, carry easily and use this welder in your way. So, No need to be confused as you have Kicking House F130!

    5.ZENY Arc Welding Machine

    Are you searching for a unique looking product as well as the best functionality? Then you may take a look at ZENY Arc Welding Machine.

    For the excellent power supply, it has a dual input voltage which is 115V/230V and the highest output of 160A. Also, it has a digital display for showing you the exact value of the current.

    This arc welder is better for different welding like mild steel, aluminum steel, stainless steel, and other heavy materials as well.

    You can carry the welder by its handle. Besides this, it has got an extra belt as well. So, you can take it upon in your shoulders or carry it as a bag.

    Because of its size, you can take it wherever you like. It's just about 18 lbs.

    ZENY Arc Welding Machine has three types of protections for conclusive security. They are over-pressure protection, over-current protection with heat dissipation design and over-heat protection.

    It will give you the best power saving capability compared with others. High-ranking inverter proficiency up to 85%.

    ZENY Arc Welding Machine

    Highlighted Features ZENY Arc Welding Machine:

    •Dual input voltage system (115V/230V).
    •Suitable for welding different materials.
    •It comes with a belt along with a handle.
    •The weight is only 18 pounds.
    •3 types of protections.
    •Higher inverter proficiency of up to 85%.

    Conclusion:
    ZENY Arc Welding Machine has got all the necessary items you need. We hope that this is one of the best 120V mig welders that will never disappoint you. 

    Things to consider before buying the best 120V Welder

    Are you still confused about which welder have to purchase? That's why I’ve made this buying guide to assist you to select the 120V welder.

    Voltage and amperage

    If you want to buy a good quality arc welder machine, you have to focus on the input voltage and the power output, which is surveyed in amperage. It alludes to the power a welder can offer.
    You can get a better power supply by 110V to 230V along with 90A to 200A.

    Safety issues

    For buying the best 120V tig welder, you have to search for those welder machines which is safer than the other. Otherwise, it may cause a serious accident which you never expect!

    These welder machines have over-pressure protection, over-current protection, over-voltage, over-heat protection, thermal overload and anti-stick protection for extreme privacy at all.

    Easy to carry

    The product should be portable. Because you may have to move the welder from here and there. If that is heavy, it can be annoying!

    Thinking of these aspects, we designed all the lightest arc welder that is simple to carry. Here we've 10.8 pounds to 18 pounds. You can choose for your satisfaction.

    Versatility

    That is one of the major points to buy the best 120V mig welder for the money. Your welder should be perfect for multi-purpose applications.

    If your welder machine is capable of welding stainless steel, mild steel, carbon or medium carbon steel, cast iron, alloy steel, and aluminum; then make sure you've got the 120V tig welder.

    Frequently Asked Questions(F.A.Q)

    Q: What are some advantages of mig welding?
    A: This technology is quicker and produces longer-lasting results than common alternatives.

    Q: For how long should I weld at a time?
    A: You need to take an interval every two hours for the reason of your security and health.

    Q: How simple is it to learn mig welding?
    A: Just you have to take a spirit to learn. Because it is one of the simple welding processes!

    Q: Which is the best welder machine for beginners?
    A: Kicking House F130 and Arc Welder Dual Voltage welder machine may be the best options if you are a beginner.

    Final words:

    Now you don't have to burn the midnight oil! Because we've discussed for the best 120V welder. It is your time to select the best one.

    You can go to others. However, if you purchase those trashes, you will end up bewailing when they will miss out on their quality after a few weeks or months!

    Otherwise, you can run for one of these welder machines and get entire time enjoyment.

    If you want to make your life easier, spending money on the thing that will not be a waste. So, go and buy the best 120V arc welder that suits you.

    Filed Under: Reviews, Welder

    Best Welder Cord Reviews 2020 – Welding Cords of the Market

    March 29, 2020 by Charles Mora Leave a Comment

    A good welding extension cord won’t only help you to work better but also saves you from big risks as well. Low-quality welder cords can’t maintain a stable voltage and that can result in the welder overheating. When overheating occurs, the machine can easily catch fire. And welder machine that comes with overheating protection they might not catch fire but still that harms the machine’s overall lifespan.

    That is exactly why you need the best welder cord. Welder cords come into different thicknesses, lengths, shapes, voltages, etc. in order to get the best out of the cord, you will have to pick the right one. Below we have aligned 3 best welder cord reviews, go through them and you will find the right one for you. 

    Top 3 Best Welder Cord Reviews

    We have found dozens of welding cord in the market and not all of them are worth trying. After going through a lot of reviews and tests, we have pulled out only 3 welding extension cord which has proven their worth over time. They are serving the users best!

    1. MaxWorks 80703 Heavy Duty Welding Cord.

    Maxworks is a well-reputed brand and they always keep their commitment to providing the customers with a good quality product. The best thing about this very brand is, they know exactly what the consumers want and they produce every product knowing that. However, like other products of this brand, the Maxworks 80703 is a top-notch welding cord.

    The manufacturer has kept the safety for the users in mind and they have made the cord as safe as possible. You will see a neon light in the cord when you see the light that means the cord is active and when the light is off, that means the cord is inactive. Plus, they have added contractor-grade STW jacket insulation that makes this cord even safer, and also helps it to perform better.

    With this wire, you get top-quality 8 AWG, 3c copper wires along with 6-50 Nema plug, and you get connector as well. For all the portable welders. In 250V the wire can deliver 40 AMPS and comes with a 50-amp plug. This 50 AMP welder extension cord is 40 feet long and that decent. 

    MaxWorks 80703 Heavy Duty Welding Cord

    Highlighted Features MaxWorks 80703:

    •The length of this cord is 40 feet.
    •It delivers 40 AMP in 250 volts.
    •It has STW jacket insulation for strength.
    •Features safety light.

    Final word:
    This Maxworks welder extension cord would be a great helping hand for every level of welders. The build-quality, performance, safety, you will get everything in it. Indeed, a good one! 

    2. Southwire 8/3 Heavy-Duty Blue Welder Extension Cord.

    You don’t need to break a bank to get this Southwire 8/3 welder extension cord, it comes with a bunch of features that make it an excellent welder cord for medium-duty welding. This wire is not suitable for heavy-duty industrial-grade welding works, it cannot take much voltage, only use this cord for light or medium-duty welding jobs. It is a highly durable cord, thanks to the top-notch jacket insulation. The top-grade jacket insulation makes the cord suitable for regular use.

    The length of this cord is 25-feet, which’s small which is why it not suitable for large workplaces. Only portable and small works this wire is perfect. If you are looking for an industrial-grade welding machine, then go for more longer and durable cords. The power rating of this wire is 40 amps in 250 volts and delivers 10,000 watts. There is a safety light as well in the cord so that you will know when the cord is active and when not. 

    Southwire Heavy-Duty Blue Welder Extension Cord.

    Highlighted features Southwire 8/3 Heavy-Duty Blue Welder Extension Cord:

    •Insulated with an 8-gauge STW jacket.
    •Safety neon light features.
    •Delivers 10 amps in 250 volts.
    •Highly durable wire.

    Final verdict:
    For light and medium-duty welding works, this Southwire 8/3 welder extension cord would be a great suit. It is a highly durable cord, though the length is a little short, for a portable welding machine, it will work just fine. 

    3. Miady 25ft 50AMP Welding Cord.

    Presenting Miady 25ft 50 AMP welding cord, it is an 8 gauge top-quality industrial NEMA 6-50 welder cord and comes with a lighted end. The lighted end tells you when the cord is active and inactive. This wire is moisture-resistant, abrasion-resistant, and is extremely durable. Like the previous models, this one also got STW jacket insulation which makes the wire incredibly durable. The length of this cord is 25 foot, that is small but the quality of this cord makes it suitable for the industrial level welding work.

    It is an ETL listed welding cord, so you don’t have to stress much about the safety features of the cord. This welding machine is compatible with a lot of welders and as mentioned before, it can tackle heavy-duty works as well. One thing we would like to clarify, if the distance between the power outlet and the machine is longer than 25 feet, then this wire wouldn’t work. You better look for something longer. 

    Miady 25ft 50AMP Welding Cord.

    Highlighted Features Miady 25ft 50AMP Welding Cord.

    •25-feet welder cord.
    •STW jacket insulation.
    •Highly durable wire.
    •The lighted end for safety.
    •Compatible with a lot of welders.

    Final Verdict:
    If you are looking for a heavy-duty welding cord, this Miady 25ft 50 AMP welding cord is the way to go. It can tackle heavy welding pretty efficiently, though the length is short, the performance is very excellent. 

    How to Choose the Best Welder Cord Reviews?

    welder extension cord might seem a very small thing but it plays a big role. When purchasing extension cords, people do not think much, they say what is there to think about. We say, there is a lot to consider if you are after picking up the best welder extension cord. There are a bunch of factors that need consideration and these will lead you to the best, have a look below!

    Copper cable.

    Cables are made of different materials, and if you want to have the best working experience then go for 6-gauge copper cable, you will love it. Copper is a top-grade material for extension cords and they are pretty durable as well. And make sure the cord has a copper conductor as well that will keep delivering consistent and stable energy. 

    Plug and safety.

    Check carefully, and make sure the extension cord comes with NEMA 6-50 plug, it is the industry standard. Now some latest extension cords come with a safety light. A light in the cord, when the light is on that tells you that the cord is active. And when off, the cord is inactive. These features make the cords very safer for you. 

    Insulation.

    The insulation is the outer cover of the extension cord. Different manufacturers use different insulation but you better look for cords that come with STW jacket insulation. However, if you don’t find STW jacket insulated cord then at least ensure that the cord is abrasion and chemical exposure-resistant.

    Length.

    The cord length will depend on your work style. If the distance is bigger, then you will be needing a longer cord. And in the short distance, you need a short cord, as simple as that. However, the decent length is 25 foot, this works for most welders. 

    Frequently Asked Questions?

    What is the best 50-amp welder extension cord?

    The Maxworks 80703 NEMA R plug welding cord is an excellent 50-amp extension cord. Durability, safety, performance, you will get everything with it. Delivers constant power so that you can work satisfying. A great extension cord of the market. 

    Why you need a 220v Welder extension cord?

    If you will be using high-amperage tools and appliances, then you will be needing a 220V welder extension cord. They come with 12-gauge insulation and excellent delivering consistent energy. That being said, due to their great functionality, they are a little expensive. 

    Which is the best 20-amp extension cord?

    Take a look at the Yellow Jacket 2991 10/3 Extra Heavy-Duty 20-Amp Premium SJTW Contractor Extension Cord. One of the top-rated extension cords of the market. It is 50 feet long, so for long-distance work, this will be a killer attachment. The quality is good and the energy supply is also pretty consistent which is something that everyone looks for. 

    Conclusion.

    A good welding extension cord is highly important if you are looking forward to work on a safe working environment. The welding performance of the machine, the overall lifespan, your working comfort, all of these depends on the quality of the welding wire. So be very wise when choosing one. Hope you have got one from our best welder cord reviews, do not forget to tell us how that goes with you. 

    Filed Under: Reviews, Welder

    Top 5 Best Tungsten for Aluminum 2020 (Reviews & Buying Guide)

    March 23, 2020 by Charles Mora Leave a Comment

    For success in your home metal shop projects you need the best tungsten for aluminum. It's not just down to expertise and skill, but also the quality of the tools and materials you work with! When welding shop metals such as aluminum, steel, copper and alloys, a reliable join is important for welding with strength and integrity.

    Are you looking for the best tungsten for aluminum? Let’s help you out!

    Tungsten electrodes are a key non-consumable for DIY, student and ‘pro’ welding projects of all kinds. Tungsten Inert Gas (TIG) welding needs a tungsten electrode for joining the various metals. This electrode needs to be up to the task of conducting the current needed to create a welding arc with enough heat to melt and join the metals being worked on. For aluminum workers like boat builders, furniture makers, and trailer repairers, Gas Tungsten Arc Welding (GTAW) requires only the tungsten for aluminum which delivers the precision that you need for a great job.

    Your buying guide for the tungsten for aluminum welding.

    The key advantage of working with tungsten is that it will not be used up by the heat generated by your welding. However, other metals in the tungsten alloy will be consumed which leads to the gradual degradation of the electrode. Poor quality tungsten electrodes have a short lifespan (making things more pricey overall) and can often cause burn-off with the scorching of the welded metal.

    When buying tungsten for aluminum work, you need to take a look at these key aspects of the electrode:

    ●The type of alloy you are using for your aluminum projects, choose from:
    ●zirconated tungsten
    ●2 percent thoriated tungsten electrode
    ●pure tungsten
    ●Newer rare-earth electrodes such as ceriated and lanthanated electrodes

    2.The current you like to use.

    Depending on your experience or preference you will need an electrode specifically for AC or DC current.

    3.Finish and polishing.

    A good quality electrode will either be chemically cleaned for a smooth finish or mechanically ground and polished for uniformity of size and good performance all the way through. This enhances the heat-conducting power of your electrode. You may also have to grind the electrode tip to a point, yourself. 

    4.Diameter.

    Diameters vary depending on the type of welding undertaken with the smallest diameters used for fine, precision work. Most tungsten electrodes are available in diameters between 0.5 and 6.6mm with lengths up to 60 centimeters.
    5.The type of welding torch your electrode will sit within a collect or chuck in the center of your welding torch. It must be firmly held in place, so you should ensure that the electrode and torch are compatible.

    Our best tungsten for aluminum picks will hit all the points.

    Read on for a helpful breakdown of the best tungsten electrodes on the market. If you are AC welding, larger diameter pure tungsten and zirconated tungsten electrodes are a great choice. You need to be sure that your electrode is of a large enough diameters for the welding current you are using. Aluminum work need not be difficult, get one of these TIG tungsten electrode packs, to get your project underway.

    1.10-Pack TIG Welding Tungsten Electrodes

    This is the top picks on Amazon for tungsten for aluminum and it is popular with welders who need an electrode that will do a reliable job with consistent arc striking. Welders find these rods easy to handle with solid performance.

    10-Pack TIG Welding Tungsten Electrodes

    Product Features Of TIG Welding Tungsten:

    ●These electrodes are made from 1.5 % lanthanated tungsten (Gold)
    ●Suitable for TIG Welding
    ●US Manufacturer
    ●Conforms to American Welding Society Standard A5.12M/A5.12:2009
    ●Safety data sheet included with the pack
    ●Total weight is 5.6 ounces
    ●Electrode size is 3/32” (2.4mm by 17.5mm)

    In conclusion:
    These tungsten electrodes have exceptional longevity and are up to the task of heavy-duty welding work with a burn-off rate that stays low. Their manufacturers have decades of experience, which gives you the confidence that you are buying a quality product.

    2. 2% Thoriated TIG Welding Tungsten 3/32" x 7" Electrode

    This is a great choice for welders who work with aluminum as it provides the stable and consistent arc needed for a reliable job. They carry high online ratings from welders who use them for precision jobs and consider these a high-quality product.

    TIG Welding Tungsten Electrode

    Product Features Thoriated TIG Welding Tungsten:

    ●2% thoriated tungsten (Red) electrodes
    ●Compatible with TIG Welding work
    ●Meets American Welding Society Standard
    ●Box of 10 electrodes
    ●Weight of 5.6 ounces
    ●2.4mm by 17.5mm electrode size

    In conclusion:
    Thoriated tungsten is a common choice of electrode for a variety of welding work. They are selected for their longevity and ease of use. These electrodes are used in AC welding which is ideal for thin sheet aluminum. If you intend to sharpen this electrode, please remember that thorium is radioactive and take care!

    3. TIG Welding Tungsten Electrodes 2% Lanthanated Blue

    These 2% lanthanated tungsten electrodes can be used in both AC and DC applications. They strike an arc efficiently and are easy on your amperage. They are manufactured by a reputable company with over six decades of tungsten electrode production. Pros and amateurs find that it performs well.

    TIG Welding Tungsten Electrodes 2% Lanthanated Blue

    ​Product Features Tig Welding Blue :

    ●2% lanthanated tungsten (Blue)
    ●TIG welding compatible
    ●Made in the USA
    ●American Welding Society Standards compliant
    ●Box of 10 electrodes
    ●Box weight of 6.1 ounces
    ●3/32” electrode size

    In conclusion:
    If you do not want to tangle with radioactivity of a thoriated electrode this 2% lanthanated electrode is an ideal choice for a versatile electrode that makes good clean welds. 

    4. 10-pk Tungsten Electrode Non-Radioactive Tri-Element (Purple)

    These are rare earth electrodes which are sought after for their safety profile, great arcing and consistent safety performance. These are very well rated from a reputable retailer of welding supplies. These long-lasting TIG electrodes are also great for working on both aluminum and steel, which make them very versatile. Amateurs and professionals alike rate these as ‘good’ for a variety of projects.

    10-pk Tungsten Electrode Non-Radioactive Tri-Element

    ​Product Features Tungsten Electrode Non-Radioactive :

    ●Non-radioactive rare earth (purple) tungsten electrodes
    ●US Supplier
    ●A5.12M/A5.12:2009 compliant
    ●Box of 10 electrodes
    ●Weight of 5.9 ounces
    ●3/32” diameter electrode

    In conclusion:
    This is a simple, safe and precise well ground electrode that will deliver reliable performance for years to come. Their 3/32” diameter is just right for thin sheet aluminum.

    5. 10-pk Pure (Green) Tungsten Electrode 3/32" x 7" by Welding City

    These are high-quality pure tungsten electrodes, that are signified by the green banding on the base of the rod. They are ground and annealed to provide maximum conductivity and consistent arcing. This product is popular with professional welders as it is a competitive price for pure tungsten.

    10-pk Pure (Green) Tungsten Electrode

    Product Features of Green Tungsten Electrode:

    ●Tungsten for aluminum welding - pure tungsten electrodes
    ●US supplier of welding equipment and accessories
    ●American Welding Society compliant
    ●10 electrode set
    ●Weight of 10.1 ounces
    ●3/32” diameter 

    In conclusion:
    If you need some pure tungsten rods in your welding setup, Welding City’s competitively priced option delivers sound performance. Questions and advice are also offered by Welding City’s experienced team, which adds value to your purchase. 

    Top 3 Tungsten for Aluminum Comparison Table

    Name

    Welding City Pure Tungsten Electrodes

    Welding City Rare Earth Alloy Tungsten Electrodes

    YES WELDER 2% Thoriated Welding Tungsten

    Price

    $32.59

    $20.99

    $17.99

    Colour

    Green

    Purple

    Red

    Diameter

    3/32"

    3/32"

    3/2"

    Length

    7”

    7”

    7”

    Specifications

    ANSI/AWS Standard A5.12M/A5.12:2009

    ANSI/AWS Standard A5.12M/A5.12:2009

    AWS A5.12M/A5.12:2009

    No. of units

    10

    10

    10

    Uses

    Aluminum and Steel

    Thin Aluminum

    Aluminum

    Related Questions

    Will I need to grind my tungsten electrode tips myself?

    You can let your tungsten electrode form a smooth round ball at its tip through use while you weld.

    What does the color code on my tungsten electrode mean?

    Tungsten welding electrodes are color-coded so you will know which type you are using. Here are the codes you need to know.

    • Green = pure tungsten
    • Gold = 1.5% lanthanated
    • Blue = 2% lanthanated
    • Red = thoriated
    • Purple  = rare earth
    • Orange = ceriated
    • Grey = rare earth
    • Brown = zirconiated

    Why does my aluminum weld seem to be less strong than the parent material?

    If you are new to working with aluminum, remember that aluminum is a relatively soft metal and typically less dense and more malleable than other metals and alloys. These welds will always be weaker than the parent material and you will need to take this into consideration if you want a structurally strong join.

    How should I store and maintain the welding electrodes?

    Take good care of the tungsten for aluminum by storing it properly in a moisture-free, airtight container when not in use. This prevents corrosion and deterioration of the electrode point. Clean your electrode when it has cooled after every use. You can also sharpen the electrode at regular intervals to keep it in good shape.

    What are the benefits of the metallic oxides in my welding electrode?

    If you are welding with a tungsten alloy, the metal oxides present will improve the longevity and performance of the electrode.

    Can my tungsten electrode break if I drop it?

    Careful handling is essential when working with tungsten as if dropped it can develop minute splinters that are unnoticeable on superficial inspection. These can be dangerous if handled or if slivers of the electrode get into the eyes.  Shattering and splintering will cause instability of the arc and defects in your welding.

    Rounding up
    If you love the versatility of aluminum welding projects, choose from the best tungsten for aluminum for electrodes to complete a precise and reliable job. Safety, as always, is paramount and with these tungsten electrodes, you have the assurance that they are all compliant with the American Welding Society’s rigorous standards. This is a great selection as you can choose from all the major alloys and know that you will have long-lasting, quality tungsten rods that will meet the demands of your welding every time!

    Filed Under: Reviews, Welder

    Top 5 Best Welding Table In 2020: Trusted Reviews & Buying Guide

    March 21, 2020 by Charles Mora Leave a Comment

    The best welding table makes work more manageable, and having this workshop must-have means your projects are ready on time. You might be a professional welder, or a hobbyist tinkering away in your shed or garage, options are available for tables with reliable features. Reputable manufacturers are eager to back up their products with guarantees and warranties, offering the welding tables that evoke high consumer ratings.

    To work in a comfortable, fast, and efficient manner, your light or heavy industrial work requires the requisite tools and the use of proper welding procedures. Give precision to your welds or accuracy to those plasma cuts while circumnavigating all the hazards by handling work on the welding table. Though focus must also be paid to your safety or protection equipment, the state of your welding table will largely determine the success or failure of your hot work.

    Top 6  Review of the Best Welding Table

    When choosing a welding table, here are some of the best options to go for:

    1. Keter Folding Compact Adjustable Workbench

    The Keter Folding Work Table is a folding welding worktop that features rugged versatility and accentuates portability, enabling you to handle a wide variety of hot work applications. This is the welding table for a welder on a construction site, a contractor with various job spots, and if your welds are for art or as a hobby. The Compact Adjustable Workbench features a polypropylene resin sturdy welding table supported by adjustable aluminum legs, and the setup unfolds entirely in less than half a minute. 

    Keter Folding Compact Adjustable Workbench

    Special features of the Keter Folding Compact Work Table include;

    • High portability and adjust-ability offering versatile performance

    • Holds up to 700 pounds of tools, materials or welding accessories

    • Adjustable clamps to hold welds and provide precision

    • 30-second full setup by fast opening system

    • Four extra inches of aluminum legs extensions

    • Carrying handle improves portability

    • The foldaway design promotes easier transportation

    Conclusion:
    The construction of the Keter Folding Compact Adjustable Workbench, which is made from polypropylene resin, makes it suitable for any welding job. With its unassuming compact size, this welding table can handle up to 700 pounds, and the 12-inch holding clamps make for steady and precisely welded work pieces. By extending the legs, the table can reach different heights, and the Keter Folding Compact Adjustable Workbench offers you four more inches of height extension. 

    2. Keter Folding Table Work Bench with Clamps

    The Keter Folding Work Table supports all your welding work, featuring a sturdy surface for a wide range of project types. Supported by steel legs, the Keter Folding Table Work Bench comes with a pair of clamps that help to secure your workplaces, for a more confident weld. One of the welding tables by consumer feedback, the Keter Work Bench is made from a quality, weather-resistant construction materials.

    Keter Folding Table Work Bench with Clamps

    Special features of the Keter Folding Table Work Bench include;

    • Comes with two 12 inch holding clamps

    • Can hold up to 100 pounds of work weight

    • Heavy-duty constructed from polypropylene resin

    • Sturdy aluminum legs

    • Quick opening setup and folding for portability

    • Anti-corrosion materials

    Conclusion:
    A welding table that folds to a compact size for improved portability, the Keter Folding Table Work Bench is resistant to dents and rust, and if left outside, it won't fade in the sun either. This bench quick opening device pops up and offers you a welding surface that is inclusive of holding clamps for the sustained precision of your welds.

    3. Rockpoint Carmona Tall NSF Stainless-Steel Commercial Work Table

    This is a heavy-duty, tall welding table that can also be used in the bar, kitchen, restaurant, or school cafeteria due to its NSF certification of quality and sensitization. One of the best portable welding table, the Rock-point Carmona Stainless-Steel Work Table is constructed from 18 gauge stainless steel for durability with volume use. Standing on adjustable galvanized steel legs; this table features a bottom storage shelf that can also be adjusted for versatility.

    Rockpoint Carmona Tall NSF Stainless-Steel Commercial Work Table

    Special features of the Rockpoint Carmona Tall NSF Work Table include;

    • Adjust ability in height and the bottom stainless steel shelf

    • Quick assembly with hardware and instructions

    • Measures L 48 X W 24 X H 34.8 inches

    • Sturdy and rugged stainless steel design

    • NSF certified for use within antiseptic environments

    • Clean industrial design and aesthetics

    Conclusion:
    An ultimate performance welding table, the Rockpoint Carmona Tall Work Table, is of professional quality and strength. This is the perfect choice when you are looking for the welding table, seeing as it also comes with efficient multi-purpose versatility. Part of the Carmona collection, this Tall NSF Stainless-Steel Commercial Work Table, has a sturdiness and ruggedness around it that works well with the din of welding work and features round-edged corners for augmented safety.

    4. WORX Pegasus Multi-Function Work Table with Quick Clamps and Holding Pegs

    Make your work conversion rate increase on the WORX Pegasus Multi-Function Work Table. This innovative welding station is portable and can be coupled to a larger Pegasus table for a wider work surface. The Pegasus table can hold up to 300 pounds of materials on its 31 inches by 25 inches surface without folding or buckling. Dual clamps make precision welding much easier by holding your weld pieces together, while pegs or clamp dogs secure irregularly shaped objects.

    WORX Pegasus Multi-Function Work Table

    Special features of the WORX Pegasus Multi-Function Work Table include;

    • No assembly required in quick fold-out set up

    • Portable enough to take anywhere

    • Built-in lower tool shelf

    • Folds to a depth of 5 inches

    • Can support up to 300 pounds as a worktable and 1000 pounds as a sawhorse

    • Locks on the legs for added safety

    • Clamp dogs and quick clamps secure various sizes and shape of welding materials

    • Has a maximum clamping width of 18 inches

    Conclusion:
    This table fits into any space, especially when folded, and proves advantageous when you want to access or organize all your welding tools. The WORX Pegasus Work Table makes all the projects that you work on highly enjoyable, and your job turnover is positively affected by its collapsible design. Innovation in design also enables two WORX Pegasus Multi-Function tables to be coupled, greatly expanding your welding space. 

    5. Swag V3.0 Portaband Table

    Part of the V3 series by SWAG Offload, the Swag V3.0 Portaband Table allow you to work two functions; a vertical and portable saw. Therefore you do not need extra tools when making a transition between the two functions.

    Swag V3.0 Portaband Table

    Special features of the Swag V3.0 Portaband Table include;

    • Portable and lightweight weighing only 15.43 pounds

    • Durable and strong; a steel plate of 3/16 inches

    • Dimensions of 14 L × 12 W × 3.6 H

    • Compatible with most of the common brands that make saws.

    Conclusion:
    The Swag V3.0 Portaband Table can be used with most of the saws, and fits perfectly. You also do not need to use different tools as it helps you convert your saw to work two functions; as a vertical band saw and a Portland saw.

    A Buyer’s Guide to the Best Welding Table

    Tool research specialists have come to realize that professional welders, machining enthusiasts, and metal sculptors are always looking out for the welding table. Find the right welding table that has portability, durability, affordability, adjust ability, and a surface that adds versatility to your arc, MMA, or plasma welding. Heavier objects, in particular, require stability and the means to set them in a way that your welding work is easy and fast.

    The welding table must also be able to take a bashing without falling apart, and considerations for your purchase must include;

    1. Type
    A variety of available options when it comes to welding tables and each type comes with its high features or different qualities. Welding table types include;

    • Portable welding tables

    • Steel welding tables

    • Folding welding tables

    • Fabrication welding tables

    • Modular welding tables

    • Fixture point welding table

    2. Size

    The size of your welding table will be determined by the work you are doing, and the space that is available to work in. A large workshop welding table will have a counterpart garage size with the same qualities or features, while heavy-duty projects will need something that can handle the strain.

    Considerations can also be made on the fact that you need to carry your welding table from one site to another, and more compact size will become more appealing.

    3. Material

    High quality materials will give you the best service and work satisfaction while providing value, safety, lifespan alongside accurate leveling. As opposed to a high-end welding table, models with low-quality materials will not only cause headaches but may cost you money in the end.

    Though at first, you might get the same adjustability and stability, a cheaply made welding table can't be as rewarding or trade-complementing as an incredibly strong one.

    4. Weight

    When the portability of your welding table is a requirement, then its weight is a significant factor to consider, and more lightweight selections will save you frustration. If you have a setup that’s more permanent, where your welding table may even be anchored to the ground for added stability, then heavy-duty weight may prove more conducive. Fold-able tables and welding surfaces on wheels are other options for when you need a setup that can be removed.

    5. Height and Motion Variation

    The perfect work station for your welding work requires a table with the appropriate height, one that improves safety and is ergonomically comfortable. You don't have to hunch over a too-low table or have a welding surface that makes you have to reach up all the time. An effective welding table offers adjust ability features that make it possible to do your hot work while standing or sitting.

    Welding tables with the versatility of 360 degrees working surface movement will enable you to work on various shapes and sizes of weld pieces. Horizontal and X pattern clamping slots improve the limitations set by a fixed position worktop, and optimal variation allows different types of edge joints or cross joints to be welded comfortably

    FAQs on the Welding Table Review:

    1. Which is the best material for the welding table’s surface, carbon steel, or stainless steel?

    To work with a wide range of materials, both carbon steel and steel worktops are a must-have. Not only are they ideal for multiple types of welding applications, but steel and carbon steel work surfaces also accommodate welding clamps while offering easier repair, maintenance, and affordability.

    2. What are angle irons on a welding table?

    A critical welding table component, angle irons, increases the integral structural ability, which eliminates material bending or flexing. The angle irons are L-shaped metal pieces that can also be used as the frame to a table's edge guide or its legs.

    3. What’s the use of square tubing in the welding table?

    Welding table construction widely employs square steel tubing, which provides mounting points for vices and other fittings or as reinforcement of its structure. Also applicable as guide rails or surface frames for welding tables, square tubing adds the load-bearing capacity of a table and can be used as the bench's legs.

    Summary:

    When buying a welding table, the most important factors to consider are the type, size, material, height and motion variation and weight. The size of the welding table should be determined by the kind of work you want to use it for.The best welding tables are strong and durable; they can also support heavy weight without breaking.

    Filed Under: Reviews, Welder

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